Custom Pressure Sensor Withstands Aggressive Chlorinated Gas
For a leader in industrial flow equipment and services, one specific application was causing significant difficulties for their end user. By working with WIKA's experts in quality instrumentation on a pressure sensor solution, the customer overcame their systematic field problem with great success.
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Ensuring Safety and Efficiency at a Geothermal Site with WIKA
In geothermal plants, transforming the earth's heat into electricity imposes challenging conditions on pressure measurement equipment. WIKA's pressure monitoring instruments and diaphragm seals can withstand harsh environments, as shown in a recent installation in Southeast Asia. Learn more.
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Refinery Reduces Product Replacement Costs by $220K
Submitted by Andrew Cloy || Valin Corporation
A maintenance manager at one of the largest petroleum refiners in the U.S. noticed that many of their duct heaters were failing. Each location has hundreds of industrial duct heaters that provide forced flow heat convection. It had become the #1 maintenance issue at this location. Learn more.
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Chlorine Dioxide Generator
Submitted by Walchem
Chlorine dioxide is a powerful oxidant used in pre-treatment of drinking water for reduced trihalomethanes, as an oxidizing agent for contaminated water, as a sanitizer in vegetable and fruit washing, as a biocide in cooling towers and its largest market the bleaching of pulp for paper. Learn more.
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Silicon Manufacturer Reduces Reactor Turnaround Frequency
Submitted by Tyler Kee || Valin Corporation
A high-purity silicon material manufacturer was looking for a solution to ensure a positive shutoff of gas flows. The company produces 500 tons of high-purity silane gas, 1,000 tons of electronic grade polysilicon, and 18,000 tons of granular polysilicon annually.
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Understanding Time Proportional Control
Submitted by Lori McPherson || Iwaki America Corporation
Unlike traditional proportional or even PID control that require a varying output to a modulating control device, time-proportional control can achieve a proportional control response to process variation using an on/off device by varying on and off times in a defined control period.
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Local Partnership Provides Valin Brand Products to Gold Mines
Submitted by Leslie Kovach || Valin Corp.
There are 27 mines located in a geographically isolated area using fittings and tubing provided by Valin. Valin looked at the areas local resources to see if we could partner up with a local vendor that is currently in the mines and can present Valin products to the mines. Learn more.
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Fiber Packaging Plant Increases ROI with Turnkey Solution
Submitted by Shane Leek || Valin Corp.
A developer and manufacturer of molded-fiber packaging was struggling with controlling the consistency of the pulp feed stock in their manufacturing process. They tried numerous solutions with little to no success. This was due in large part to the fact that they were forced to use numerous vendors.
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Critical Parts Replacement Saves Refinery $30K in Compliance
Submitted by Rich Wilbur || Valin Corp.
During an observation at a refinery, chemists noticed the sample cylinders currently installed at their facility did not have the latest features specified by the Department of Transportation (DOT) / Cal-OSHA regulations. Valin assessed the issue and made recommendations. Learn more.
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Valin Expertise Save Refinery $85K in Filter Replacements
Submitted by Ron Jett || Valin Corp.
While reviewing accounts, one of Valin's regional sales managers noticed that a refinery customer had been consistently increasing purchases of filters and housing units for a reactor feed. In speaking with the engineers, he found out about a major issue they were having with filters. Learn more.
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Turnkey Automation Saves Aerospace Chemical Co Labor Costs
Submitted by Devon Hyatt || Valin Corp.
A global leader in advanced composites technology was looking for a way to automation one of their processes. Part of their process includes coating the fiber they create with a resin. The company was starting to wonder if there was a way they could automate such a process. Learn more.
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Crude Oil Co Saves Thousands in Lost Production & Repairs
Submitted by Jared Lanig || Valin Corp.
An oil production company was having problems with the freshwater flow lines freezing up in the vertical sections that go through the permafrost layer. All of the frozen lines stemmed from the self-regulating heat trace cable they were using which kept burning out. Learn more.
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Valin Delivers Specialized Dampers for Flue Gas
Submitted by Dan Robertson || Valin Corp.
Valin bid on large specialized dampers for flue gas with a leading engineering and equipment firm. The Valin team assured them that Valin was capable of supplying non-standard complex damper assemblies and would use the customer specified actuators with Valin specified controls & accessories.
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Refinery Saves $100K Per Year With Electric Heating Solution
Submitted by Leslie Kovach || Valin Corp.
A refinery was injecting a catalyst into their process stream to strip out the propane-impregnated HF gas (mixed gas is a by-product of the FCC process), but the catalyst would only work at temperatures above 385F. Valin's process team analyzed the situation and made recommendations. Learn more.
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Auto Manufacturer Avoids Critical Line Down Situation
Submitted by Fernando Corona and Sean Julian || Valin Corp.
A global automotive components company was having issues with their vertically integrated equipment used to manufacture seating and interior systems. We assured the auto manufacturer that we had a technical specialist and an application engineer on-site to troubleshoot the issue. Learn more.
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Portable Metering Skid | Natural Gas Quantities & Composition
Submitted by Nathan Ehresman || Valin Corp.
Valin was approached by a company that purchases natural gas direct from the pipeline, processes it and transports it to CNG filling stations throughout California. They wanted a portable metering system which would allow them to confirm the mass quantities and chemical composition of natural gas.
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Valin Provides 2-Part Filtration System to Aerospace Facility
Submitted by Shane Leek || Valin Corp.
An aerospace manufacturer contacted Valin regarding a filtration issue they were having in the production of their aircraft brakes. Due to the hazardous material the filter is capturing, the filter is required to be disposed of by an approved hazardous waste facility. The expense was considerable.
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All-Welded System Gauges Saves Downtime at Hydrogen Plant
Submitted by Greg Neneman || Valin Corp.
A hydrogen production plant was having to replace gauges every 30 days and needed a better solution. Valin's technical specialists recommended an all-welded system gauge and installed it. The special gauge can be used in many applications where vibration and temperature are a challenge. Lean more.
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Chemical Dispensing Company Decreases Control Integration Time
Submitted by Ray Marquiss || Valin Corp.
A customer that designs cost-effective chemical dispense system contacted Valin for automation assistance. Valin's application engineering and sales team showed the engineers at the company how we could save them money and speed up their delivery time. Lean more.
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Valin Locking Cabinet and Tubing Racks for Refinery Planners
Submitted by Rich Wilbur || Valin Corp.
A major refinery was looking for a way to control the distribution and handling of instrumentation products during a dual turnaround. Valin's material handling solution took the burden off the refinery's planners and freed up their time to work on more important tasks. Learn more.
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Valin Designs Filtration System to Ensure Compliance
Submitted by Don Wolff || Valin Corp.
A manufacturer of natural gas-fired steam generators contacted Valin regarding a problem they were having with contamination. Valin delivered a new filtration solution that provided a higher confidence in the purity of their gas, and reduced the number of filter cartridge kits that they will need.
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Medical Device Mfg. Reduces Labor Costs with Microcontroller
Submitted by Devon Hyatt || Valin Corp.
A medical device manufacturer wanted to upgrade a legacy water circulation system for an MRI machine that they build and sell. After reviewing the system, Valin's automation engineers recommended using a microcontroller with an Ethernet HMI touchscreen display, and a single power supply. Learn more.
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Power Plant Improves Prod. with Turn-key Filtration Solution
Submitted by Greg Neneman || Valin Corp.
A local power plant was having issue with clogged nozzles. The nozzles that spray the ammonia to neutralize the NOx began to clog forcing the customer to take the units off line. Valin designed and assembled a turnkey filtration system that consisted of 10 filtration assemblies. Learn more.
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Valin Fully Automates Manual Filament Winding Machine
Submitted by Kent Martins || Valin Corp.
A company in the spaceflight industry purchased a filament winding machine and was trying to manufacture composite pressure vessels that had a compound curvature. The solution they found was to create an additional axis that could be rotated in such a way that the material would no longer fold over.
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